The best Industrial heaters you are searching for are right here

Micro Tubular Heater

Ace Heat Tech offer Micro Tubular Heater which are adapted to a variety of applications.This is because it can be formed into any shape.Micro tubular heater are swagged and compacted with magnesium oxide and a helical or straight resistance element.This heaters are used in tight spaces.Inbuilt Thermo couple like J and K is also available.This are also available in round and square sheath.

Features:

1. 360 Degree heated area.
2. Readily conforms  to surface
3. Fast response and  quick heat transfer
4. Helical coil design for superior performance
5. Resistance to corrosion
6. Available with Thermocouple

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Do you know what are IR heaters ?

MEDIUM WAVE IR HEATING MODULES

 

 

 

The Medium Wave IR heating modules are constructed in stainless steel with the cassette style elements. The resistance wire is enclosed in a small diameter quartz tube running parallel to each other. The modules are available in different sizes i.e 248mm (L) x 63mm(L), 122mm (L) x 63mm (W) with the power ratings from 250 to 1000W & 125 to 650W ...

Features :

• Good radiant efficiency up to 80%
• Very rapid Heat-up, cool-down time 30 to 60 seconds
• Watt density up to 40 watts /sq.inch
• Infrared wavelength Range from 2.5 to 3.0 mm
• Lower power consumption
Applications :

• Thermo Forming
• Plastic Forming
• Lamination
• Shrink Packaging tunnels
• Curing rubber
• Drying textiles
• Drying lacquers and paints

IR HEATER GOLD COATED...

TWIN TUBE MEDIUM WAVE IR HEATER GOLD COATED

TWIN TUBE MEDIUM WAVE IR HEATER GOLD COATED

 

 

Gold Plating is done on Quartz tube over 180 degree C. These heaters reflect the radiant energy through the opening as much as 200/0 compared to without gold plate heated. Energy cost savings are realized. Reflectors are often not needed. Surrounding work area temperatures are cooler. For higher temperature we can offer the heaters with white ceramic coating on one side.

The twin tube Quartz IR emitters are available in dimensions of IL mm x 23mm & 15mm x 33mm & lengths up to 2000mm & 3000mm respectively.

Typical Features :

• Gold coating of 24 carat
• Watt Density Upto to 40W
• Maximum operating temperature 800 °C
• Heat up time less than one minute
• Life time of over 10,000 working hours

TWIN TUBE MEDIUM WAVE IR HEATER IN CLEAR TUBE

TWIN TUBE MEDIUM WAVE IR HEATER IN CLEAR TUBE

 

 

TWIN TUBE MEDIUM WAVE IR HEATER IN CLEAR TUBE

 

 

Abtech offers Medium Wave Quartz infrared heaters which are the efficient sources of radiant energy. These heaters have heat up time of 50 seconds and cool down time of less that 15 seconds. The heaters are designed to offer excellent life characteristics even if operated. Continuously or intermittently with a quick heat & cool down response time. We can manufacture the quartz heater with 40 watts per square inch.

Quartz Heaters consist of a hectically wound resistance coil housed in a pure vitreous silica fused quartz tube. The Quartz tubing is terminated with specially designed ceramic insulating caps which are securely fastened to the quartz tube with high temperature cement providing excellent support to the power connecting termination..

Quartz Heaters are designed to be used in a horizontal position only. Quartz Heaters are available in various diameters like 8,10,12,15, 19 mm & lengths from 300 to 1500mm.

The heaters are designed to provide a clear red color on the silica quartz tube when operated at full voltage. The wave length is 2.5 to 3.0 microns at the energy peak. These elements do not give Off any objectionable glare due to very low emission in the visible spectrum.

Description for MICA STRIP HEATERS

 MICA STRIP HEATERS

 

MICA STRIP HEATERS

 

 Abtech Heaters offers Mica Strip Heater which is an economical & reliable source of heat for Industrial equipment. The 0.4mm thick mica insulator on both sides of the resistance element provides complete electrical insulation & offer very little resistance to efficient heat flow.

The Nickel- Chrome resistance on wire size is designed to the even heat distribution for maximum heater life. The mica insulator is used to insulate the winding, providing excellent thermal conductivity and strength.

Performance Ratings:

Maximum Stealth Temp Rust resistance steel 450° C, Stainless Steel 650° C
Nominal Watt Density 5-45W/ in2 (0.8-7.0W/cm2)

Electrical Ratings:


Maximum Voltage 240 Volts
Maximum Amperage 25 Amps
Resistance Tolerance +10%, -5%
Wattage Tolerance +5%, -10%

Material Specifications and Physical Sizes:


Standard Stealth Rust resistance, Steel Material
Optional Stainless Steel or Aluminum
Nominal Thickness 3.16" (4.76 mm)
Minimum Width 5.8" (15.88 mm)
Width Tolerance +/-1/32" (0.79 mm)
Maximum Length 60" (1524 mm)
Length Tolerance up to 24" (610 mm), +/- 1/16" (1.59 mm) Over 24" (610 mm) +/- 1/8" (3.18 mm)

Installation Instruction :

1. Mica Strip Heaters are available with mounting slots at end for surface mounting application or without slots for inserting into the milled slots.
2. The heaters should be clamped firmly along the entire length to a smooth metal surface by using metal clamps.
3. The area for heating must be clean & smooth for efficient heat transfer. No air gaps should b there which may cause hot spot, resulting in failure.
4. Contaminants such as oil, plastics & dirt should not be allowed to collect on heaters as they will find way into the winding's & cause electrical shorts.

Ordering Specification :

• Length
• Width
• Wattage
• Voltage
• Incubators
• Sketch of cut out indicating the position & type

CERAMIC STRIP HEATERS

CERAMIC STRIP HEATERS

 

CERAMIC STRIP HEATERS

 Ceramic Strip heater is made of Nickel Chrome Resistance wire helical wound coil, which is placed in the heater. The coil is precisely strung through the ceramic insulator & then is mechanically connected to the screw terminals or lead wires as required. The outer body is made of SS304 Stainless Steel Shealth which provides physical strength and resistance to high temperature up to 600°C. The resistance wire coil is housed in specially designed ceramic insulator. The Ceramic Strip Heaters are available with or without mounting holes.

These heaters are also available with fins for air heating applications. The fins have been specially designed to provide maximum surface contact for good heat dissipation thus resulting in rapid heat transfer to the air.

Performance Ratings:

Maximum Shealth Temp 650° C
Nominal Watt Density 20W/in (3.1W/cm)

Electrical Ratings

Maximum Voltage 480V AC(dependent on desing parameters)
Maximum Recommended
Voltage w/Leads 240V AC
Maximum Amperage Lead wire termination, 10 Amp
Screw Terminations 10-32 UNF 25 amp
Resistance Tolerance +10%, -5%
Wattage Tolerance +5%, -10%

Physical Size Construction Limitation:

Width
5/8" wide heater +.000, -.005"
1" and 11/2" wide heaters +.000, -. 010"
Thickness
1/4" Thick heaters +.000, -. 005"
5/16" & 3/8" thick heaters +.000, -.008"
Length
Upto 24" +/- 1/16"
Over 24" +/- 1/8"
Mounting Slot Sizes
Standard 5/16" x 1/2"
Special 1/2" x 5/8"

Applications

• Ovens
• Hot Plates
• Moulds & Dies
• Baking
• Incubators
• Air Heating

How cartridge heaters can help you survive a filibuster?

CARTRIDGE HEATERS

 

CARTRIDGE HEATERS

 

Abtech Heaters & Controllers offers Cartridge Heaters both High Watt and Low Watt density. These heaters are designed for a long life and outstanding performance.

Features :

• Nickel - Chromium resistance wire gives even and efficient heat transfer to the sheath
• Heavy wall In coloy or SS 316 sheath provides maximum protection against oxidation and corrosion
• High Purity magnesium oxide is thoroughly compacted to give the excellent heat transfer
• Helical coil design for superior performance
• Available with inbuilt thermo couple
• Termination of heaters can be made as per customers choice