Do you know what are IR heaters ?

MEDIUM WAVE IR HEATING MODULES

 

 

 

The Medium Wave IR heating modules are constructed in stainless steel with the cassette style elements. The resistance wire is enclosed in a small diameter quartz tube running parallel to each other. The modules are available in different sizes i.e 248mm (L) x 63mm(L), 122mm (L) x 63mm (W) with the power ratings from 250 to 1000W & 125 to 650W ...

Features :

• Good radiant efficiency up to 80%
• Very rapid Heat-up, cool-down time 30 to 60 seconds
• Watt density up to 40 watts /sq.inch
• Infrared wavelength Range from 2.5 to 3.0 mm
• Lower power consumption
Applications :

• Thermo Forming
• Plastic Forming
• Lamination
• Shrink Packaging tunnels
• Curing rubber
• Drying textiles
• Drying lacquers and paints

IR HEATER GOLD COATED...

TWIN TUBE MEDIUM WAVE IR HEATER GOLD COATED

TWIN TUBE MEDIUM WAVE IR HEATER GOLD COATED

 

 

Gold Plating is done on Quartz tube over 180 degree C. These heaters reflect the radiant energy through the opening as much as 200/0 compared to without gold plate heated. Energy cost savings are realized. Reflectors are often not needed. Surrounding work area temperatures are cooler. For higher temperature we can offer the heaters with white ceramic coating on one side.

The twin tube Quartz IR emitters are available in dimensions of IL mm x 23mm & 15mm x 33mm & lengths up to 2000mm & 3000mm respectively.

Typical Features :

• Gold coating of 24 carat
• Watt Density Upto to 40W
• Maximum operating temperature 800 °C
• Heat up time less than one minute
• Life time of over 10,000 working hours

TWIN TUBE MEDIUM WAVE IR HEATER IN CLEAR TUBE

TWIN TUBE MEDIUM WAVE IR HEATER IN CLEAR TUBE

 

 

TWIN TUBE MEDIUM WAVE IR HEATER IN CLEAR TUBE

 

 

Abtech offers Medium Wave Quartz infrared heaters which are the efficient sources of radiant energy. These heaters have heat up time of 50 seconds and cool down time of less that 15 seconds. The heaters are designed to offer excellent life characteristics even if operated. Continuously or intermittently with a quick heat & cool down response time. We can manufacture the quartz heater with 40 watts per square inch.

Quartz Heaters consist of a hectically wound resistance coil housed in a pure vitreous silica fused quartz tube. The Quartz tubing is terminated with specially designed ceramic insulating caps which are securely fastened to the quartz tube with high temperature cement providing excellent support to the power connecting termination..

Quartz Heaters are designed to be used in a horizontal position only. Quartz Heaters are available in various diameters like 8,10,12,15, 19 mm & lengths from 300 to 1500mm.

The heaters are designed to provide a clear red color on the silica quartz tube when operated at full voltage. The wave length is 2.5 to 3.0 microns at the energy peak. These elements do not give Off any objectionable glare due to very low emission in the visible spectrum.

Description for MICA STRIP HEATERS

 MICA STRIP HEATERS

 

MICA STRIP HEATERS

 

 Abtech Heaters offers Mica Strip Heater which is an economical & reliable source of heat for Industrial equipment. The 0.4mm thick mica insulator on both sides of the resistance element provides complete electrical insulation & offer very little resistance to efficient heat flow.

The Nickel- Chrome resistance on wire size is designed to the even heat distribution for maximum heater life. The mica insulator is used to insulate the winding, providing excellent thermal conductivity and strength.

Performance Ratings:

Maximum Stealth Temp Rust resistance steel 450° C, Stainless Steel 650° C
Nominal Watt Density 5-45W/ in2 (0.8-7.0W/cm2)

Electrical Ratings:


Maximum Voltage 240 Volts
Maximum Amperage 25 Amps
Resistance Tolerance +10%, -5%
Wattage Tolerance +5%, -10%

Material Specifications and Physical Sizes:


Standard Stealth Rust resistance, Steel Material
Optional Stainless Steel or Aluminum
Nominal Thickness 3.16" (4.76 mm)
Minimum Width 5.8" (15.88 mm)
Width Tolerance +/-1/32" (0.79 mm)
Maximum Length 60" (1524 mm)
Length Tolerance up to 24" (610 mm), +/- 1/16" (1.59 mm) Over 24" (610 mm) +/- 1/8" (3.18 mm)

Installation Instruction :

1. Mica Strip Heaters are available with mounting slots at end for surface mounting application or without slots for inserting into the milled slots.
2. The heaters should be clamped firmly along the entire length to a smooth metal surface by using metal clamps.
3. The area for heating must be clean & smooth for efficient heat transfer. No air gaps should b there which may cause hot spot, resulting in failure.
4. Contaminants such as oil, plastics & dirt should not be allowed to collect on heaters as they will find way into the winding's & cause electrical shorts.

Ordering Specification :

• Length
• Width
• Wattage
• Voltage
• Incubators
• Sketch of cut out indicating the position & type

CERAMIC STRIP HEATERS

CERAMIC STRIP HEATERS

 

CERAMIC STRIP HEATERS

 Ceramic Strip heater is made of Nickel Chrome Resistance wire helical wound coil, which is placed in the heater. The coil is precisely strung through the ceramic insulator & then is mechanically connected to the screw terminals or lead wires as required. The outer body is made of SS304 Stainless Steel Shealth which provides physical strength and resistance to high temperature up to 600°C. The resistance wire coil is housed in specially designed ceramic insulator. The Ceramic Strip Heaters are available with or without mounting holes.

These heaters are also available with fins for air heating applications. The fins have been specially designed to provide maximum surface contact for good heat dissipation thus resulting in rapid heat transfer to the air.

Performance Ratings:

Maximum Shealth Temp 650° C
Nominal Watt Density 20W/in (3.1W/cm)

Electrical Ratings

Maximum Voltage 480V AC(dependent on desing parameters)
Maximum Recommended
Voltage w/Leads 240V AC
Maximum Amperage Lead wire termination, 10 Amp
Screw Terminations 10-32 UNF 25 amp
Resistance Tolerance +10%, -5%
Wattage Tolerance +5%, -10%

Physical Size Construction Limitation:

Width
5/8" wide heater +.000, -.005"
1" and 11/2" wide heaters +.000, -. 010"
Thickness
1/4" Thick heaters +.000, -. 005"
5/16" & 3/8" thick heaters +.000, -.008"
Length
Upto 24" +/- 1/16"
Over 24" +/- 1/8"
Mounting Slot Sizes
Standard 5/16" x 1/2"
Special 1/2" x 5/8"

Applications

• Ovens
• Hot Plates
• Moulds & Dies
• Baking
• Incubators
• Air Heating

How cartridge heaters can help you survive a filibuster?

CARTRIDGE HEATERS

 

CARTRIDGE HEATERS

 

Abtech Heaters & Controllers offers Cartridge Heaters both High Watt and Low Watt density. These heaters are designed for a long life and outstanding performance.

Features :

• Nickel - Chromium resistance wire gives even and efficient heat transfer to the sheath
• Heavy wall In coloy or SS 316 sheath provides maximum protection against oxidation and corrosion
• High Purity magnesium oxide is thoroughly compacted to give the excellent heat transfer
• Helical coil design for superior performance
• Available with inbuilt thermo couple
• Termination of heaters can be made as per customers choice

 

MICRO TUBULAR COIL HEATERS-Industrial heaters

MICRO TUBULAR COIL HEATERS

 

MICRO TUBULAR COIL HEATERS

 

Abtech offers Micro Tubular Heater which are adapted to a variety of applications. This is because it can be formed into any shape.

Micro Tubular Heaters are swagged and compacted with magnesium oxide and a helical or straight resistance element. These heaters are used in tight spaces. In built thermo couple like J or K is also available. These are also available in round and square sheath

• 360° heated area • Readily conforms to surface • Fast response and quick heat transfer • Helical coil design for superior performance • Resistance to corrosion • Available with thermo couple

 

TUBULAR AIR HEATER- Indutrial heaters

TUBULAR AIR HEATER

 

TUBULAR AIR HEATER

 

 

These are most versatile of all electric heating elements capable of being formed into virtually any configurations.

 

The coil is made up of helically wound coil of Nickel Chrome wire which is housed in a tube of SS 304 Shealth.
The space between the coil & tube is filled with specifically selected grain size of high purity Magnesium Oxide (MgO).
This increases thermal conductivity, dielectric strength & heater life. The filled tube is then evenly compressed in swaging machine such that the diameter of the tube gets reduced. This holds the coil firmly in the centre of the tube.
The terminals are SS screw type. Each end of the coil is welded to the screw’s inner end which remains covered in the tube and the other end of the screw protrudes outside the tube which is to be connected to the power supply.

Tubular heater with in all 800 material is used when air is to be heated.
The maximum watt density of 6 watts/Sq. cm is obtained. This heater is used when indirect heating is to be done.
Tubular Heaters are available in wide variety of shapes, diameter and ratings. They can also be made as per customer’s requirement.
They can also provided with SS or MS fins for rapid heating.

Design Features :

• Resistance Tolerance : + 10%, - 5%
• Wattage Tolerance : +5%, -10%
• Maximum Shealth Temp : SS: 650°C, Copper: 200°C, Incoloy:875°C
• Maximum Voltage : 480 V AC
• Maximum Current : 40 AMP

Technical Specification:

Minimum Width 15.9 mm
Minimum inside Diameter 20 mm
Nominal Watt Density 3-4 WI cm2
Maximum Voltage 480 VAC
Maximum recommended voltage 240 VAC
Maximum Ampere 10 aMP
Resistance Tolerance +10%, -5%
Wattage Tolerance +5%, -10% 

MICA BAND HEATERS

MICA BAND HEATERS

 

MICA BAND HEATERS

 

The Medium Wave IR heating modules are constructed in stainless steel with the cassette style elements. The resistance wire is enclosed in a small diameter quartz tube running parallel to each other. The modules are available in different sizes i.e 248mm (L) x 63mm(L), 122mm (L) x 63mm (W) with the power ratings from 250 to 1000W & 125 to 650W ...

 

Features :

• Good radiant efficiency up to 80%
• Very rapid Heat-up, cool-down time 30 to 60 seconds
• Watt density up to 40 watts /sq.inch
• Infrared wavelength Range from 2.5 to 3.0 mm
• Lower power consumption

Applications :

• Thermo Forming
• Plastic Forming
• Lamination
• Shrink Packaging tunnels
• Curing rubber
• Drying textiles
• Drying lacquers and paints

 

CERAMIC BAND HEATERS-Industrial heaters

CERAMIC BAND HEATERS

 

CERAMIC BAND HEATERS

 

Abtech Heaters & Controllers offers ceramic band heaters that are specifically designed and manufactured to meet the ever increasing demand for energy conservation and to improve operation efficiency. The ceramic Band Heaters transmit heat through both conduction and radiation. The construction is helical wound resistance coil of Nickel chrome wire. This coil is passed through the holes in specially designed ceramic bricks in such a way that the coil is evenly stretched and flexible ceramic heating mat gets formed.

 

Design Features :

• Energy Saving
• Minimal heat loss
• Built-in thermal insulation
• Uniform temperature
• Maximum flexibility for easy installation
• Longer heater life

Technical Specification:

Maximum Voltage 480 V AC
Maximum Current 25 Amp
Maximum temperature 7600c
Resistance Tolerance +10% , -5%
Maximum Watt density 7 W/cm2
Wattage Tolerance +5% , -10%
Shealth Material Outer 55, inner MS or as per requirement
Insulation Material 1/4" thick Ceramic Fiber blanket
Overall Thickness 10mm or 5/8" Minimum width 1"
Minimum Diameter 2"
Maximum Diameter 44"

 

 

 

 

About Abtech Heaters And Controllers

ABOUT ABTECH HEATERS & CONTROLLERS

 

Industrial heaters for process heating applications

 

Abtech Heaters & Controllers is today one among the fastest growing company in manufacturing of industrial heaters for process heating applications. 

We, Abtech Heaters & Controllers established in 2003, started with a dream to be the best in the industry and for this reason we render our finest services to our customer. We have the widest range of products and supports to all Heater & Controller applications across process heating industry.

Our heaters are designed to be economic, efficient, clean, durable and built for safety. Abtech Heaters and controllers offers a variety of electrical heaters along with highest quality customer service and support available. Our Research & Development engineers are qualified and experienced in providing best and suitable application based units for every industry.

We support our customers with superior technologies and services. We strive to make our service and support the best in business, so you can rely on knowledgeable support at each and every stage of your requirements. As a small or big business you are hard-pressed for quick turnaround time to serve your customers, and the cost factor is always on the mind.

We continually listen to our clients and enhance our products to help them reach their goals. Up gradation- today the world is moving to the latest technology you may feel the need to upgrade the systems you have, so that they support and meet the requirements of the new era. We at Abtech Heaters & Controllers are continuously working in this field to provide the best suitable products like Ceramic Band Heaters, Mica Band Heaters, Ceramic Strip Heaters, Mica Strip Heaters, High Watt Density Cartridge Heaters, Low Watt Density Heaters, Tubular Air Heaters, Tubular Immersion Heaters, Micro Tubular Heaters, Medium Wave Infrared Heaters.  

What abtech heaters can tell you about Infrared Heaters

Our heaters are designed to be economic, efficient, clean, durable and built for safety. Abtech Heaters and controllers offers a variety of electrical heaters along with highest quality customer service and support available.

TWIN TUBE MEDIUM WAVE IR HEATER IN CLEAR TUBE

 

TWIN TUBE MEDIUM WAVE IR HEATER IN CLEAR TUBE

Abtech offers Medium Wave Quartz infrared heaters which are the efficient sources of radiant energy. These heaters have heat up time of 50 seconds and cool down time of less that 15 seconds. The heaters are designed to offer excellent life characteristics even if operated. Continuously or intermittently with a quick heat & cool down response time. We can manufacture the quartz heater with 40 watts per square inch.

Quartz Heaters consist of a helical wound resistance coil housed in a pure vitreous silica fused qquartz tube. The Quartz tubing is terminated with specially designed ceramic insulating caps which are securely fastened to the quartz tube with high temperature cement providing excellent support to the power connecting termination..

Quartz Heaters are designed to be used in a horizontal position only. Quartz Heaters are available in various diameters like 8,10,12,15, 19 mm & lengths from 300 to 1500mm.

The heaters are designed to provide a clear red color on the silica quartz tube when operated at full voltage. The wave length is 2.5 to 3.0 microns at the energy peak. These elements do not give Off any objectionable glare due to very low emission in the visible spectrum.